
ProcessesOM-210 088DNovember 1999Handler 120 / 150 AndPiecemaker 14A GunArc Welding Power Source And WireFeederDescriptionMIG (GMAW) WeldingFlux Cored
OM-210 088 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib
OM-210 088 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne
OM-210 088 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune
OM-210 088 Page 9SECTION 2 – SPECIFICATIONS2-1. SpecificationsA. 120 VAC ModelRated WeldingOutputAmperageRangeMaximum Open-Circuit VoltageDCAmperes In
OM-210 088 Page 102-2. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating.If unit o
OM-210 088 Page 112-3. Volt-Ampere CurvesThe volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding powe
OM-210 088 Page 12SECTION 3 – INSTALLATION3-1. Installing Welding GunRef. ST-802 0241 Drive Assembly2 Gun Securing Thumbscrew3 Gun EndLoosen thumbscre
OM-210 088 Page 133-4. Installing Gas SupplyObtain gas cylinder and chain torunning gear, wall, or other station-ary support so cylinder cannot fallan
OM-210 088 Page 143-5. Selecting A Location And Connecting Input Power For 120 VAC Model1 Rating Label2 Grounded ReceptacleA 120 volt, 20 ampere indiv
OM-210 088 Page 153-6. Selecting A Location And Connecting Input Power For 230 VAC Model1 Rating LabelSupply correct input power.2 Plug3 ReceptacleCon
Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobartproducts, contact your local Ho
OM-210 088 Page 163-7. Electrical Service Guide For 230 VAC ModelInput Voltage230Input Amperes At Rated Output19.5Max Recommended Standard Fuse Or Cir
OM-210 088 Page 173-9. Threading Welding Wire1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Pressure Adjustment Knob5 Drive Roll6 Outlet Wire Guide7 Gu
OM-210 088 Page 18SECTION 4 – OPERATION4-1. Controls1 Voltage Switch The higher the selected number,the thicker the material that can bewelded (see we
OM-210 088 Page 194-2. Weld Parameters For 120 VAC Model205 406-ABracketsandRimsBasketballFarm Equipment Frames,Frames,”A”Axles,Brackets,5356 (.035)1/
OM-210 088 Page 204-3. Weld Parameters For 230 VAC Model205 424-AWelding Guide Settings are approximate. Adjust as required.WIRETYPE\SIZETO WELD:(Inch
OM-210 088 Page 21SECTION 5 – MAINTENANCE &TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablel
OM-210 088 Page 225-3. Changing Drive Roll Or Wire Inlet Guide1 Inlet Wire Guide SecuringScrew2 Inlet Wire GuideLoosen screw. Slide tip as close todri
OM-210 088 Page 235-5. Cleaning Or Replacing Piecemaker 14-A Gun LinerRef. ST-801 9951/16 inTo Reassemble Gun:Insert new liner.Push liner against quic
OM-210 088 Page 245-6. Troubleshooting TableTrouble RemedyNo weld output; wire does not feed; fanSecure power cord plug in receptacle (see Section 3-5
OM-210 088 Page 25Notes
The following terms areused interchangeablythroughout this manual:MIG=GMAWTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . .
OM-187 926 Page 26SECTION 6 – ELECTRICAL DIAGRAMST-205 40053Figure 6-1. Circuit Diagram For 120 VAC Model
OM-210 088 Page 27ST-210 011-C53OverloadFeed MotorFigure 6-2. Circuit Diagram For 120 VAC CSA Model
OM-187 926 Page 28ST-205 423-B5353Figure 6-3. Circuit Diagram For 230 VAC Model
OM-210 088 Page 29SECTION 7 – MIG WELDING (GMAW) GUIDELINES7-1. Typical MIG Process ConnectionsY Weld current can damageelectronic parts in vehicles.D
OM-210 088 Page 307-2. Typical MIG Process Control SettingsThese settings are guidelines only. Material and wire type, joint design, fitup,position, s
OM-210 088 Page 317-3. Holding And Positioning Welding GunWelding wire is energized when gun trigger is pressed. Before lowering helmet andpressing tr
OM-210 088 Page 327-4. Conditions That Affect Weld Bead ShapeWeld bead shape depends on gun angle, direction of travel, electrode extension(stickout),
OM-210 088 Page 337-5. Gun Movement During WeldingNormally, a single stringer bead is satisfactory for most narrow groove weld joints;however, for wid
OM-210 088 Page 347-8. Troubleshooting – Excessive SpatterExcessive Spatter – scattering of molten metal particles thatcool to solid form near weld be
OM-210 088 Page 357-11. Troubleshooting – Lack Of PenetrationLack Of Penetration – shallowfusion between weld metal andbase metal.Lack of Penetration
OM-210 088 Page 367-14. Troubleshooting – Waviness Of BeadWaviness Of Bead – weld metal that is not parallel and does not coverjoint formed by base me
OM-210 088 Page 377-16. Common MIG Shielding GasesThis is a general chart for common gases and where they are used. Many different combinations (mixtu
OM-210 088 Page 38SECTION 8 – PARTS LIST. Hardware is common andnot available unless listed.ST-802 066Figure 8-1. Main Assembly
OM-210 088 Page 39DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main AssemblyQuantity1 +203 563-1 PANEL, top (gray) 1. . . . . . . . . . . . . . . .
OM-210 088 Page 40DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly (Continued)Quantity49 129 696 CONTACTOR, input (120 VAC model) 1. . . .
OM-210 088 Page 41DescriptionPartNo.ItemNo.Figure 8-2. Gun And Cable Assembly, Piecemaker 14-AQuantity1 379 718 NOZZLE, slip on assembly 1. . . . . .
OM-210 088 Page 42Table 8-2. Optional Drive RollsFor All Feed Head AssembliesPART NO.WIRE DIAMETERINCHES (mm)407 230-1 .024 (.6) and .030/.035 (.8 and
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PRINTED IN USA 2000 Hobart Welding Products. 1/00Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech
OM-210 088 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswi
OM-210 088 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp
OM-210 088 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-210 088 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it f
OM-210 088 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soye
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